Every order now includes a free AI-generated proof of your patch before it goes into production. Automatically included. No extra cost. Every order now includes a free AI-generated proof of your patch before it goes into production. Automatically included. No extra cost. Every order now includes a free AI-generated proof of your patch before it goes into production. Automatically included. No extra cost.

PVC Patches Wholesale

Stand Out with Custom PVC Patches Add impact to your gear with durable, waterproof PVC patches – perfect for streetwear brands, military units, outdoor gear, and more. These flexible patches deliver bold 3D detail, weather resistance, and long-lasting color. From hats and jackets to bags and uniforms, personalize anything with our no-minimum custom PVC patch service. Built to last. Designed to impress.

Free Fast Shipping
100% Satisfaction
No Setup Fees
15+ Varieties Of Patch Types
20 Seconds Fast & Easy Application
5 Day Rush Shipping Available!
FREE
PROOF ON EVERY ORDER
Custom Patch Cap

What We Promise

At Hats Patches, we are proud of the service we provide and the quality of our embroidered patches and other products. There are many reasons why you should choose us for your custom patches.

Free Shipping

Free Shipping Need it tomorrow? Get it today! Skip the wait with the fast turnaround 10-14 days, delivered.

Money Back Guarantee

Your satisfaction owns the patch; our promise ensures it’s truly yours!

Quick Turnaround

Standard 10-14 business days rush in hand in as fast as 5 business days on qualifying orders.

Low Minimums

Custom patches with no minimums. Craft your distinct style with just 50 patches!

Custom PVC Patches:
Pricing, Minimums & Turnaround

Custom embroidered patches from Panda Patches start at $0.91 per piece (2-inch design, 1,000 pieces) with a 5-piece minimum, a free digital mockup in 12–24 hours, no setup fees, and free worldwide shipping. Standard turnaround is 10–14 business days after you approve your proof.

Price from
$0.91/pc (2", 1,000 pc) · $180 for 50 · $240 for 100 · $750 for 500 · $1,200 for 1,000
Minimum order
5 pieces (bulk tiers at 50, 100, 500, 1,000+)
Turnaround
10–14 business days after mockup approval; rush available
Mockup
Free digital proof in 12–24 hours, unlimited revisions
Setup / digitizing fees
None
Backing options
Iron-on, sew-on, Velcro, adhesive
Shipping
Free worldwide shipping, door-to-door tracking
Guarantee
Money-back; production only after written approval
Rating
4.7★ on Trustpilot (105 reviews), 1M+ patches delivered

Patch Types Compared: Which Should You Choose?

TypeBest forDetail levelDurabilityFrom (1,000 pc)
EmbroideredUniforms, teams, classic logosMediumHigh$0.91/pc
WovenFine detail, small text, labelsVery highHigh$1.54/pc
PVC / RubberOutdoor, tactical, waterproof useMediumVery high$1.40/pc
ChenilleVarsity jackets, letterman, retroLowMedium$1.30/pc
LeatherHat lines, luxury brandingLow-MedHigh$1.74/pc
Printed / SublimatedFull-color art, gradients, photosPhotographicMedium$0.74/pc

What are PVC patches best for?

PVC patches are best for tactical gear, military and law enforcement equipment, outdoor apparel, backpacks, hats, sports uniforms, and corporate branding. Made from durable, flexible polyvinyl chloride, these patches feature a raised 3D design that creates a bold, modern appearance. Unlike embroidered patches, PVC patches are waterproof, resistant to dirt, and easy to clean, making them ideal for products exposed to demanding outdoor conditions. At Hats Patches, we create custom PVC patches in a wide range of shapes, colors, sizes, and thicknesses to match your brand identity. They are particularly suitable for logos with layered details, defined outlines, and multiple solid colors. With options such as Velcro, sew-on, and adhesive backing, PVC patches offer a versatile branding solution for businesses, tactical teams, sports clubs, and clothing brands.

How much do custom PVC patches cost?

The cost of custom PVC patches depends on the patch size, design complexity, thickness, number of colors, backing type, and order quantity. Smaller orders generally have a higher per-piece cost, while bulk orders offer better value for businesses and organizations ordering in larger quantities. At Hats Patches, we provide customized quotes based on your specific requirements, helping you find the right balance between quality and budget. Additional features, including 3D detailing, custom shapes, multiple PVC layers, and Velcro backing, may affect the final price. We can also help you choose the most suitable design and backing for your intended application. Contact Hats Patches with your logo, preferred dimensions, and quantity to receive a personalized quote before placing your order.

What is the minimum order for custom PVC patches?

The minimum order quantity for custom PVC patches at Hats Patches depends on the design specifications and production requirements. Whether you need patches for a small clothing brand, a tactical equipment business, a sports team, or a large corporate order, our team can help you explore suitable ordering options. Ordering in larger quantities typically reduces the cost per patch, making bulk production an economical choice for businesses with ongoing branding needs. Before production, we work with you to understand your logo, preferred size, colors, thickness, and attachment method. This helps ensure that the finished patches meet your expectations and suit their intended use. Contact Hats Patches to confirm the current minimum order quantity and available pricing options for your custom PVC patch project.

How long does it take to make custom PVC patches?

The production time for custom PVC patches depends on the design complexity, order quantity, sample approval, and shipping destination. PVC patches typically require mold preparation and molding, followed by finishing and quality inspection. At Hats Patches, we recommend confirming the production schedule before placing your order, especially if you need patches for an upcoming event, product launch, uniform program, or promotional campaign. Once the design specifications are finalized, our team can provide an estimated timeline for your order. Larger quantities and intricate designs may require additional production time. Shipping time is separate from manufacturing time and varies by destination and delivery method. For the most accurate estimate, share your required delivery date and order details with Hats Patches before production begins.

Do you charge setup or mold fees for custom PVC patches?

Custom PVC patches generally require a mold to create their distinctive shapes, raised details, and layered designs. Whether a mold fee applies depends on the supplier’s pricing policy, the complexity of your artwork, and the specifications of your order. At Hats Patches, we encourage customers to request a complete quotation that clearly explains any applicable mold, setup, design, and production charges before confirming an order. This helps you understand the total project cost without unexpected expenses. If you plan to reorder the same design, ask our team whether the existing mold can be reused and whether any repeat-order savings are available. Our goal is to help you plan your custom patch project with clear pricing and a design that reflects your brand professionally.

Are custom PVC patches waterproof?

Yes, PVC patches are generally waterproof and highly resistant to moisture, making them an excellent choice for outdoor equipment, tactical apparel, backpacks, hats, and workwear. Unlike traditional embroidered patches, PVC patches do not absorb water in the same way as stitched fabric, and their smooth surface is easy to wipe clean. At Hats Patches, custom PVC patches can be designed for applications where durability, weather resistance, and easy maintenance are important. However, the overall performance also depends on the backing, attachment method, and conditions in which the patch is used. Waterproof material does not automatically make the entire garment or attachment waterproof. For products exposed to frequent rain, washing, or demanding outdoor conditions, choose a suitable backing and attachment method for your application.

Can I get a proof or mockup before production?

Reviewing your design before production is an important step when ordering custom PVC patches. A digital mockup allows you to check the patch shape, dimensions, colors, logo placement, and raised design elements before manufacturing begins. At Hats Patches, you can discuss your artwork and proofing requirements with our team before confirming production. Depending on your order and the agreed service, additional design revisions or a physical pre-production sample may also be available. A physical sample is particularly useful for larger orders because it allows you to inspect the actual material, thickness, texture, colors, and backing. We recommend confirming the approval process and any sample charges in advance so you know exactly what to expect before your full order is produced.

Are PVC patches better than embroidered patches?

PVC patches and embroidered patches each offer distinct advantages, and the right choice depends on your design and intended application. PVC patches are ideal for waterproof performance, outdoor durability, bold 3D effects, and logos with clearly separated color sections. Their smooth, flexible construction works particularly well for tactical gear, outdoor accessories, backpacks, and modern streetwear. Embroidered patches, on the other hand, offer a traditional stitched texture that suits uniforms, sports teams, corporate apparel, and classic branding. At Hats Patches, we help customers choose a patch style that complements their logo, budget, and product requirements. If you want a rugged, contemporary appearance with easy cleaning and raised details, PVC may be the better option. If you prefer a traditional fabric-based finish, embroidered patches may be more suitable.

Is there a money-back guarantee on custom PVC patches?

Before ordering custom PVC patches, it is important to understand the supplier’s quality assurance, replacement, and refund policies. At Hats Patches, we recommend confirming the applicable terms in your quotation so you know how design discrepancies, manufacturing defects, or damaged deliveries will be handled. Reviewing your approved artwork, patch dimensions, colors, thickness, and backing specifications before production can also help minimize errors. For large orders, ask whether a physical sample or pre-production approval is available. If you receive patches that do not meet the agreed specifications, contact our team with your order details and clear photographs so the issue can be assessed. Any repair, replacement, or refund will be handled according to the terms confirmed for your order. Our goal is to provide custom PVC patches that meet your expectations and represent your brand professionally.

Guaranteed Quality & Trust

5 Star Patches Manufacturer

Over 25,000+ custom patch orders delivered with unmatched detail, ultra-fast turnarounds, and 100% satisfaction guaranteed.

4.9 / 5.0
1,850+ Reviews
Verified Partner
4.8 / 5.0
920+ Reviews
Excellent Rating

Patch Backing Options

Patch Embroidered Options

Iron On

Iron On

Iron-on patches backing becomes the instant fabric friend. Just press and voila, your design sticks like magic. The custom iron-on patches backing are almost permanent and the bond lasts up to 50 washes or more.

Velcro

Velcro

Rock your gear with Velcro fabric patches. Velcro backing has a sew-on loop side that catches onto any surface for easy swaps. Ideal for adding versatility to backpacks, military uniforms, military jackets, and gears!

Sticker Backing

Sticker Backing

Sticker backings add instant elegance without sewing. Just peel, stick, and bam! This temporary sticker is perfect for casual style on outfits, and fun on fabric, scouting uniforms, accessories, and more.

Sew On

Sew On

Sew on patches are classic, sturdy, DIY friendly. Thread and needles create a permanent bond and give a homemade touch. Satisfaction guaranteed with every stitch. Swap your style! Velcro patches stick to backpacks, jackets & gear. Sew the loop side & rock on!!

Patch Border Options​

Patch Embroidered

Merrow Border Patch

Merrow Border Patch

Choose Merrow borders to give your sew on patches an over-locked edge finishing. Plus, the stitching helps keep the edges from fraying, making your patch last longer. Perfect for simple shapes, it’s like piping for your patch!

No Border Patches

No Border Patches

No-border patches offer raw, edgy and DIY-friendly designs—just like a tattoo for your fabric. Perfect to give a modern touch to your embroidery, leather iron-on patches, and more!

Embroidered Patches

Embroidered Patches

Embroidered patches with borders weave magic, framing designs and telling unique stories. We craft mini masterpieces by customizing the border thickness. Choose from intricate swirls to classic satin finishes for a personalized touch.

Patch Thread Options

Patch Embroidered

Glow In The Dark

Glow In The Dark

Illuminate your embroidered patches with glow-in-the-dark magic! Perfect for spooky logos and playful designs on embroidered patches! Recharge under light and let your patch shine all night!

Metallic Thread

Metallic Thread

Indulge in the disco vibes with metallic embroidery patches. Perfect for bold emblems, making patches for hats shine with elegance and glamour!

Patch Add-ons Options

Patch Embroidered

3D Puff Embroidery

3D Puff Embroidery

Elevate your patch with 3D puff embroidery! Bold logos and designs create a playful, eye-catching effect on caps and sportswear. Choose wisely for lasting impressions!

Button Loop

Button Loop

Elevate your patch with 3D puff embroidery! Bold logos and designs create a playful, eye-catching effect on caps and sportswear. Choose wisely for lasting impressions!

TRANSPARENT DIRECT FACTORY PRICING

INSTANT ONLINE PRICE CALCULATOR

Choose practical specifications and request an actual quote. Controls are fully editable in Elementor.

ESTIMATED FACTORY TOTAL
$85.00
Just $0.85 / patch
VALUE NOTE

Final pricing is confirmed after material, size, quantity, and artwork review.

Selected style Embroidered (75%)
Dimensions 3.0 inch
Quantity 100 pieces
Backing Sew-on standard
Artwork review Included
Clear production discussion before approval
SPECS & PRICING

Custom PVC Patches:
how they are made, what they cost

Construction

Thread laid down by machine onto a twill backing, so detail is bounded by thread thickness. Our standard thread is 40wt, which lays a line roughly 1 mm wide; for small lettering and fine detail we switch to a finer 75wt thread — finer than most shops run — which is how we hold smaller text than the typical embroiderer. Bold, simple shapes always reproduce better than dense fine detail.

Production limits we hold

These are the real limits our production floor holds for this type — design to them and your artwork comes out crisp the first time. Figures are for finished patches; minimum text height assumes a clean sans-serif.

Min text height
4 mm sans · 8 mm serif · 10 mm decorative
Min line / stroke weight
~1 mm
Max colors
~12 included, more with surcharge
Gradients
No (simulated blends)
Min patch size
0.5 in
Maximum standard size
25 in
Larger custom sizes
Available by quote
Instant pricing up to
14 in

From our published patch manufacturability standard (v1.8, September 2026) — free to cite.

What they actually cost

Live prices for a 3-inch design, straight from the same calculator that runs checkout — not an estimate. No setup, digitizing, or mold fees, and free worldwide shipping is included at every quantity.

QUANTITYPER PIECEORDER TOTAL
5 pc MINIMUM$24.00$120.01
50 pc$3.92$195.80
100 pc$2.55$255.20
500 pc$1.18$588.50
1,000 pc$1.05$1045.00

Per-piece figures are rounded to the nearest cent, so multiplying one out can land a few cents from the order total — the total column is what checkout charges. Advertised "from" prices elsewhere on the site use a 2" x 2", 1,000 pcs basis; larger sizes cost more per piece. For your exact size and quantity, use the instant calculator .

With Every Order You Receive

Step into an adventure where ordering custom patches is as easy as 1-2-3. In just three simple steps, witness your unique patch designs!

FREE Artwork and Design

FREE Artwork and Design

Sketch

Free Artwork Revision

Free Artwork Revision

Mockup

FREE Shipping to USA

FREE Shipping to USA

Patch

NO SETUP FEES On Most Orders

NO SETUP FEES On Most Orders

Zero Hidden Costs

GUARANTEED 100% Satisfaction

GUARANTEED 100% Satisfaction

Premium Quality

GUARANTEED Price Matching

GUARANTEED Price Matching

Best Value

Ordering Bespoke Patches Made Simple & Exciting!

After helping thousands of customers, we have cracked the best way to help you order 100% hassle-free!

Step
01
Step
02
Step
03
Sample Of Your Perfect Patch
SKETCH
The Production Brings!
MOCKUP
Delivery at Your Doorstep
PATCH

HOW ORDERING WORKS

After helping thousands of customers now we have cracked the best way to help a customer order 100% hassle free!

Custom Patches Samples Cluster

The Production Begins!

We Turn Ideas into Reality

After approval, our skilled team begins production with attention to every detail. In a hurry? We also offer rush orders.

Delivery at Your Doorstep

Ready to Be Impressed with Panda Patches?

Once our quality control team gives their stamp of approval, your patches ship with full tracking directly to your door. We pride ourselves on delivering the highest quality, on time, every time.

1
2
3
4

Let's Get Started!

Quick, easy, and convenient

Ready to order custom patches? Get started in just a few steps—use our quote form or chat with our patch experts today!

Free Digital Mockup

Approve before anything is made

A free digital mockup lands in your inbox in 12 to 24 hours, with unlimited revisions until you approve it — nothing goes into production before you sign off. Physical samples are separate: order a sample box at pandapatches.com/sample-box, or get a free pre-production sample on orders of 500 pieces or more.

Custom Patches Mockups Cluster

What we don’t charge for

Minimum 5 pieces per design, on every patch type and size — order three designs, that's 5 of each.

Setup fee $0
Digitizing $0
Mold fee (PVC) $0
Art fee $0
Revisions $0
Digital mockup $0
Worldwide shipping $0
Duties on arrival (DDP) $0

Work Samples

Explore our recent custom products, detailed stitching, and high-end manufacturing samples.

Custom Jiu-Jitsu Uniform
Reinforced Seam Detail
Pro Team Rashguard
Ripstop Training Pants
Custom Fightwear Gi
Custom Fightwear Gi
Custom Fightwear Gi
Custom Fightwear Gi

Frequently Asked Questions

Got questions? We have got answers. Everything you need to know about custom patch ordering.

Custom patches are tailor-made fabric pieces crafted to fulfill the unique requirements of individuals or organizations. These patches can showcase one-of-a-kind designs, logos, text, or images that reflect a brand, event, team, or personal identity. Frequently used for identification, branding, or decoration, personalized patches can be applied to a wide range of items, including clothing, bags, hats, and uniforms, adding a distinct touch and enhancing visual appeal.
Ordering personalized patches from hats patches is simple and hassle-free. Simply Fill our website Contact Us form and submit your requirements. Our expert team will get in touch with you to discuss your needs in detail. Once we have all the necessary information, we’ll pass it along to our skilled patch makers, who will craft the perfect patch exactly as you’ve envisioned.
Our turnaround time is fast: you’ll receive a sample for approval within 24-48 hours. Once approved, your custom patches will be delivered to you within 10-14 days.
We offer patch sizes up to 16 inches, and color options may vary by manufacturer. Be sure to explore our thread chart for a full range of available colors.
The most popular fabrics for embroidered patches include cotton, acetate, polyester, silk, wool, and polyurethane. Of these, cotton is the most preferred for its softness, lightweight feel, and ease of use.