Every order now includes a free AI-generated proof of your patch before it goes into production. Automatically included. No extra cost. Every order now includes a free AI-generated proof of your patch before it goes into production. Automatically included. No extra cost. Every order now includes a free AI-generated proof of your patch before it goes into production. Automatically included. No extra cost.

Custom Trucker Hats Patches Wholesale

Dive into the timeless charm of embroidered patches! With full control over size, shape, and design, we specialize in making embroidered patches with no minimum order requirements that echo your brand’s essence. Order it today!

Free Fast Shipping
100% Satisfaction
No Setup Fees
15+ Varieties Of Patch Types
20 Seconds Fast & Easy Application
5 Day Rush Shipping Available!
FREE
PROOF ON EVERY ORDER
Custom Patch Cap

What We Promise

At Hats Patches, we are proud of the service we provide and the quality of our woven patches and other products. There are many reasons why you should choose us for your custom patches.

Free Shipping

Free Shipping Need it tomorrow? Get it today! Skip the wait with the fast turnaround 10-14 days, delivered.

Money Back Guarantee

Your satisfaction owns the patch; our promise ensures it’s truly yours!

Quick Turnaround

Standard 10-14 business days rush in hand in as fast as 5 business days on qualifying orders.

Low Minimums

Custom patches with no minimums. Craft your distinct style with just 50 patches!

Custom Trucker Patches:
Pricing, Minimums & Turnaround

Custom embroidered patches from Panda Patches start at $0.91 per piece (2-inch design, 1,000 pieces) with a 5-piece minimum, a free digital mockup in 12–24 hours, no setup fees, and free worldwide shipping. Standard turnaround is 10–14 business days after you approve your proof.

Price from
$0.91/pc (2", 1,000 pc) · $180 for 50 · $240 for 100 · $750 for 500 · $1,200 for 1,000
Minimum order
5 pieces (bulk tiers at 50, 100, 500, 1,000+)
Turnaround
10–14 business days after mockup approval; rush available
Mockup
Free digital proof in 12–24 hours, unlimited revisions
Setup / digitizing fees
None
Backing options
Iron-on, sew-on, Velcro, adhesive
Shipping
Free worldwide shipping, door-to-door tracking
Guarantee
Money-back; production only after written approval
Rating
4.7★ on Trustpilot (105 reviews), 1M+ patches delivered

Patch Types Compared: Which Should You Choose?

TypeBest forDetail levelDurabilityFrom (1,000 pc)
EmbroideredUniforms, teams, classic logosMediumHigh$0.91/pc
WovenFine detail, small text, labelsVery highHigh$1.54/pc
PVC / RubberOutdoor, tactical, waterproof useMediumVery high$1.40/pc
ChenilleVarsity jackets, letterman, retroLowMedium$1.30/pc
LeatherHat lines, luxury brandingLow-MedHigh$1.74/pc
Printed / SublimatedFull-color art, gradients, photosPhotographicMedium$0.74/pc

What are custom trucker patches best for?

Custom trucker patches are best for branded trucker hats, outdoor apparel, streetwear, promotional merchandise, company uniforms, sports teams, and personalized headwear. They give hats a distinctive look by displaying logos, brand names, slogans, and custom artwork on the front panel. At Hats Patches, custom trucker hat patches can be designed in different shapes, sizes, colors, and materials to match your brand identity. Popular options include embroidered, woven, leather, faux leather, and PVC patches, each offering a different texture and appearance. Whether you are launching a clothing brand, creating merchandise for an event, or producing promotional hats for your business, custom trucker patches help make your products more recognizable. With the right material, backing, and design, they can transform ordinary trucker hats into professional branded accessories that customers enjoy wearing.

How much do custom trucker patches cost?

The cost of custom trucker patches depends on the patch material, dimensions, design complexity, backing type, border finish, and total order quantity. Embroidered and woven patches offer a classic fabric appearance, leather and faux leather patches provide a premium look, and PVC patches create a bold, dimensional finish. At Hats Patches, we help customers choose suitable patch styles according to their budget, branding requirements, and intended application. Smaller orders generally have a higher per-piece cost, while bulk orders may offer better pricing for clothing brands, retailers, and promotional businesses. The cost may also vary depending on whether you need patches only or complete custom trucker hats with patches attached. Contact Hats Patches with your logo, preferred material, patch size, and order quantity to receive a personalized quotation for your custom trucker patch project.

What is the minimum order for custom trucker patches?

The minimum order quantity for custom trucker patches at Hats Patches depends on the selected material, design specifications, and production requirements. Whether you need patches for a small clothing brand, a local business, a promotional event, or a large retail collection, our team can help you explore suitable ordering options. Ordering in bulk can reduce the cost per patch and provide a consistent appearance across your branded products. Before production, it is helpful to finalize your logo, patch dimensions, material, colors, border style, and attachment method. If you need complete trucker hats rather than patches alone, the minimum order may also depend on hat styles and customization requirements. Contact Hats Patches to confirm the current minimum order quantity and available bulk pricing for your project, so you can plan your order according to your inventory needs and budget.

How long does it take to make custom trucker patches?

The production time for custom trucker patches depends on the patch material, order quantity, design complexity, sample approval, and shipping destination. Embroidered, woven, leather, and PVC patches use different manufacturing processes, so production schedules can vary according to the selected style. At Hats Patches, we recommend confirming the estimated production and delivery timeline before placing your order, especially if you need branded trucker hats for an upcoming event, product launch, or seasonal collection. Orders that include both custom patches and finished hats may require additional coordination for attachment and final quality checks. Finalizing your artwork and specifications early can help keep your project on schedule. Shipping time is separate from manufacturing time and varies by destination and delivery method. Share your design, quantity, and required delivery date with Hats Patches to discuss the expected timeline for your order.

What materials are available for custom trucker hat patches?

Custom trucker hat patches are available in several materials, allowing businesses and clothing brands to create different looks for their headwear. Embroidered patches offer a traditional stitched texture, while woven patches are ideal for detailed logos and smaller lettering. Genuine leather and faux leather patches create a rugged or premium appearance, making them popular for outdoor brands, western-style hats, and lifestyle merchandise. PVC patches provide a flexible, dimensional finish with bold shapes and clearly defined details. At Hats Patches, the best material for your custom trucker patches depends on your artwork, desired appearance, budget, and how the hats will be used. You can also consider different shapes, border styles, colors, and attachment methods to complement your design. Choosing the right material helps create trucker hats that reflect your brand personality and appeal to your target audience.

Can I get custom trucker patches with my own logo?

Yes, custom trucker patches can be designed around your own logo, artwork, brand name, slogan, or original graphic. Personalized patches are an effective way to turn plain trucker hats into branded merchandise for clothing companies, small businesses, outdoor brands, sports teams, and promotional campaigns. At Hats Patches, you can discuss your preferred patch material, shape, size, colors, border finish, and attachment method to create a design that suits your requirements. For logos with intricate details or small lettering, choosing the appropriate patch material is especially important because different materials reproduce artwork differently. You can also select a traditional rectangular patch, a circular design, a custom-shaped logo, or another suitable outline. Provide your artwork and preferred specifications to help our team understand your vision and prepare a quotation for your custom logo trucker patches.

Do I get a proof or mockup before production?

Reviewing your design before production is an important step when ordering custom trucker patches. A digital mockup can help you visualize the patch shape, dimensions, colors, logo placement, border, and overall appearance before manufacturing begins. At Hats Patches, you can discuss your artwork and proofing requirements with our team to ensure that your design specifications are clearly understood. If you are ordering complete trucker hats, reviewing the patch placement on the front panel can also help you evaluate the overall look of the finished product. Depending on your order and the agreed service, design revisions or a physical pre-production sample may be available. For larger orders, a physical sample can be useful for checking the actual material, color, texture, and attachment before approving full production. Confirm the available proofing options with Hats Patches when requesting your quotation so you know what is included.

Are custom trucker patches durable?

Custom trucker patches can provide long-lasting branding when the right materials and attachment methods are selected for the intended use. Embroidered and woven patches offer durable fabric-based designs, leather and faux leather patches provide distinctive textured finishes, and PVC patches are well suited to applications that benefit from moisture-resistant materials and easy cleaning. At Hats Patches, we recommend choosing your patch style according to the type of hat, expected wear, care requirements, and overall design. Durability also depends on how securely the patch is attached, whether through sewing, heat application, or another suitable method. For hats that will be worn frequently outdoors, it is important to consider exposure to sunlight, moisture, friction, and repeated cleaning. Following the recommended care instructions can help preserve the patch’s appearance and attachment. Contact Hats Patches to discuss suitable materials and attachment options for your custom trucker hats.

Guaranteed Quality & Trust

5 Star Patches Manufacturer

Over 25,000+ custom patch orders delivered with unmatched detail, ultra-fast turnarounds, and 100% satisfaction guaranteed.

4.9 / 5.0
1,850+ Reviews
Verified Partner
4.8 / 5.0
920+ Reviews
Excellent Rating

Patch Backing Options

Patch Embroidered Options

Iron On

Iron On

Iron-on patches backing becomes the instant fabric friend. Just press and voila, your design sticks like magic. The custom iron-on patches backing are almost permanent and the bond lasts up to 50 washes or more.

Velcro

Velcro

Rock your gear with Velcro fabric patches. Velcro backing has a sew-on loop side that catches onto any surface for easy swaps. Ideal for adding versatility to backpacks, military uniforms, military jackets, and gears!

Sticker Backing

Sticker Backing

Sticker backings add instant elegance without sewing. Just peel, stick, and bam! This temporary sticker is perfect for casual style on outfits, and fun on fabric, scouting uniforms, accessories, and more.

Sew On

Sew On

Sew on patches are classic, sturdy, DIY friendly. Thread and needles create a permanent bond and give a homemade touch. Satisfaction guaranteed with every stitch. Swap your style! Velcro patches stick to backpacks, jackets & gear. Sew the loop side & rock on!!

Patch Border Options​

Patch Embroidered

Merrow Border Patch

Merrow Border Patch

Choose Merrow borders to give your sew on patches an over-locked edge finishing. Plus, the stitching helps keep the edges from fraying, making your patch last longer. Perfect for simple shapes, it’s like piping for your patch!

No Border Patches

No Border Patches

No-border patches offer raw, edgy and DIY-friendly designs—just like a tattoo for your fabric. Perfect to give a modern touch to your embroidery, leather iron-on patches, and more!

Embroidered Patches

Embroidered Patches

Embroidered patches with borders weave magic, framing designs and telling unique stories. We craft mini masterpieces by customizing the border thickness. Choose from intricate swirls to classic satin finishes for a personalized touch.

Patch Thread Options

Patch Embroidered

Glow In The Dark

Glow In The Dark

Illuminate your embroidered patches with glow-in-the-dark magic! Perfect for spooky logos and playful designs on embroidered patches! Recharge under light and let your patch shine all night!

Metallic Thread

Metallic Thread

Indulge in the disco vibes with metallic embroidery patches. Perfect for bold emblems, making patches for hats shine with elegance and glamour!

Patch Add-ons Options

Patch Embroidered

3D Puff Embroidery

3D Puff Embroidery

Elevate your patch with 3D puff embroidery! Bold logos and designs create a playful, eye-catching effect on caps and sportswear. Choose wisely for lasting impressions!

Button Loop

Button Loop

Elevate your patch with 3D puff embroidery! Bold logos and designs create a playful, eye-catching effect on caps and sportswear. Choose wisely for lasting impressions!

TRANSPARENT DIRECT FACTORY PRICING

INSTANT ONLINE PRICE CALCULATOR

Choose practical specifications and request an actual quote. Controls are fully editable in Elementor.

ESTIMATED FACTORY TOTAL
$85.00
Just $0.85 / patch
VALUE NOTE

Final pricing is confirmed after material, size, quantity, and artwork review.

Selected style Embroidered (75%)
Dimensions 3.0 inch
Quantity 100 pieces
Backing Sew-on standard
Artwork review Included
Clear production discussion before approval
SPECS & PRICING

Custom Trucker Patches:
how they are made, what they cost

Construction

Thread laid down by machine onto a twill backing, so detail is bounded by thread thickness. Our standard thread is 40wt, which lays a line roughly 1 mm wide; for small lettering and fine detail we switch to a finer 75wt thread — finer than most shops run — which is how we hold smaller text than the typical embroiderer. Bold, simple shapes always reproduce better than dense fine detail.

Production limits we hold

These are the real limits our production floor holds for this type — design to them and your artwork comes out crisp the first time. Figures are for finished patches; minimum text height assumes a clean sans-serif.

Min text height
4 mm sans · 8 mm serif · 10 mm decorative
Min line / stroke weight
~1 mm
Max colors
~12 included, more with surcharge
Gradients
No (simulated blends)
Min patch size
0.5 in
Maximum standard size
25 in
Larger custom sizes
Available by quote
Instant pricing up to
14 in

From our published patch manufacturability standard (v1.8, September 2026) — free to cite.

What they actually cost

Live prices for a 3-inch design, straight from the same calculator that runs checkout — not an estimate. No setup, digitizing, or mold fees, and free worldwide shipping is included at every quantity.

QUANTITYPER PIECEORDER TOTAL
5 pc MINIMUM$24.00$120.01
50 pc$3.92$195.80
100 pc$2.55$255.20
500 pc$1.18$588.50
1,000 pc$1.05$1045.00

Per-piece figures are rounded to the nearest cent, so multiplying one out can land a few cents from the order total — the total column is what checkout charges. Advertised "from" prices elsewhere on the site use a 2" x 2", 1,000 pcs basis; larger sizes cost more per piece. For your exact size and quantity, use the instant calculator .

With Every Order You Receive

Step into an adventure where ordering custom patches is as easy as 1-2-3. In just three simple steps, witness your unique patch designs!

FREE Artwork and Design

FREE Artwork and Design

Sketch

Free Artwork Revision

Free Artwork Revision

Mockup

FREE Shipping to USA

FREE Shipping to USA

Patch

NO SETUP FEES On Most Orders

NO SETUP FEES On Most Orders

Zero Hidden Costs

GUARANTEED 100% Satisfaction

GUARANTEED 100% Satisfaction

Premium Quality

GUARANTEED Price Matching

GUARANTEED Price Matching

Best Value

Ordering Bespoke Patches Made Simple & Exciting!

After helping thousands of customers, we have cracked the best way to help you order 100% hassle-free!

Step
01
Step
02
Step
03
Sample Of Your Perfect Patch
SKETCH
The Production Brings!
MOCKUP
Delivery at Your Doorstep
PATCH

HOW ORDERING WORKS

After helping thousands of customers now we have cracked the best way to help a customer order 100% hassle free!

Custom Patches Samples Cluster

The Production Begins!

We Turn Ideas into Reality

After approval, our skilled team begins production with attention to every detail. In a hurry? We also offer rush orders.

Delivery at Your Doorstep

Ready to Be Impressed with Panda Patches?

Once our quality control team gives their stamp of approval, your patches ship with full tracking directly to your door. We pride ourselves on delivering the highest quality, on time, every time.

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Let's Get Started!

Quick, easy, and convenient

Ready to order custom patches? Get started in just a few steps—use our quote form or chat with our patch experts today!

Free Digital Mockup

Approve before anything is made

A free digital mockup lands in your inbox in 12 to 24 hours, with unlimited revisions until you approve it — nothing goes into production before you sign off. Physical samples are separate: order a sample box at pandapatches.com/sample-box, or get a free pre-production sample on orders of 500 pieces or more.

Custom Patches Mockups Cluster

What we don’t charge for

Minimum 5 pieces per design, on every patch type and size — order three designs, that's 5 of each.

Setup fee $0
Digitizing $0
Mold fee (PVC) $0
Art fee $0
Revisions $0
Digital mockup $0
Worldwide shipping $0
Duties on arrival (DDP) $0

Work Samples

Explore our recent custom products, detailed stitching, and high-end manufacturing samples.

Custom Jiu-Jitsu Uniform
Reinforced Seam Detail
Pro Team Rashguard
Custom Fightwear Gi
Custom Fightwear Gi

Frequently Asked Questions

Got questions? We have got answers. Everything you need to know about custom patch ordering.

Custom patches are tailor-made fabric pieces crafted to fulfill the unique requirements of individuals or organizations. These patches can showcase one-of-a-kind designs, logos, text, or images that reflect a brand, event, team, or personal identity. Frequently used for identification, branding, or decoration, personalized patches can be applied to a wide range of items, including clothing, bags, hats, and uniforms, adding a distinct touch and enhancing visual appeal.
Ordering personalized patches from hats patches is simple and hassle-free. Simply Fill our website Contact Us form and submit your requirements. Our expert team will get in touch with you to discuss your needs in detail. Once we have all the necessary information, we’ll pass it along to our skilled patch makers, who will craft the perfect patch exactly as you’ve envisioned.
Our turnaround time is fast: you’ll receive a sample for approval within 24-48 hours. Once approved, your custom patches will be delivered to you within 10-14 days.
We offer patch sizes up to 16 inches, and color options may vary by manufacturer. Be sure to explore our thread chart for a full range of available colors.
The most popular fabrics for embroidered patches include cotton, acetate, polyester, silk, wool, and polyurethane. Of these, cotton is the most preferred for its softness, lightweight feel, and ease of use.